Complete Turnkey Ethanol Production Plant Solutions

Our turnkey ethanol plants cover the entire process:

• Raw Material Handling & Preparation
• Starch / Sugar Extraction
• Liquefaction & Saccharification
• Controlled Fermentation
• Multi-Stage Distillation
• Molecular Sieve Dehydration
• Effluent Treatment Plant (ETP)
• Utilities & Automation Integration

Suitable for cassava, maize, broken rice, molasses, sweet sorghum, and other biomass feedstocks.

Cassava-Based Bioethanol Processing Plant

Genex Tech Industries specializes in Cassava-Based Ethanol Plants, ideal for regions with high cassava cultivation.

Cassava is a high-starch, fast-growing crop that provides excellent ethanol yield per hectare, making it a preferred feedstock for sustainable biofuel production.

Complete Cassava to Bioethanol Processing Line

Cassava Washing & Peeling Units

• Efficient removal of mud, sand, and outer skin

• Reduces contamination

• Improves starch recovery

Cassava Crushing & Starch Extraction Systems

• High-efficiency raspers & crushers

• Maximum starch extraction

• Minimal wastage

Liquefaction & Saccharification Tanks

• Enzyme-based starch conversion

• Controlled temperature & mixing

• Optimized sugar yield

Fermentation Units

• Temperature & pH-controlled fermenters

• High ethanol conversion efficiency

• Stable microbial environment

Multi-Column Distillation System

• Efficient ethanol separation

• Energy-optimized vapor flow

• High recovery rates

Molecular Sieve Dehydration System

• Produces fuel-grade ethanol (>99.5%)

• Suitable for E10 / E20 blending

• Industrial & pharma-grade purity options

Effluent Treatment Plant (ETP)

• Environmental compliance

• Reduced wastewater discharge

• Sustainable waste management

Ethanol Feedstock Options Supported

Our ethanol plants can process:

• Cassava

• Maize (Corn)

• Broken Rice

• Molasses

• Sweet Sorghum

• Other Starch-Based Biomass

Designed for flexibility and multi-feedstock operation.

Applications of Ethanol & Bioethanol Plants

• Fuel Ethanol for Biofuel Blending (E10, E20, E85)

• Industrial Solvent Production

• Pharmaceutical-Grade Ethanol

• Chemical Manufacturing

• Beverage & Specialty Applications (custom configurations)

Automation & Process Control

Our ethanol plants include:

• Advanced PLC & SCADA systems

• Real-time process monitoring

• Fermentation control

• Temperature & pressure regulation

• Energy optimization systems

Ensuring maximum yield and minimal downtime.

Sustainability & Energy Efficiency

We design ethanol plants with:

• Heat recovery systems
• Steam optimization
• Wastewater reuse options
• Reduced carbon footprint
• By-product recovery
• integration

Supporting global renewable energy goals.

Plant Capacity (Customizable)

We engineer ethanol plants based on:

• Feedstock type

• Desired production capacity (KLPD)

• Fuel-grade or industrial-grade output

• Local regulatory requirements

• Energy efficiency targets

From small-scale bioethanol units to large industrial distilleries.