Sludge Dryer & Wastewater Sludge Drying Plant
Industrial Sludge & Waste Drying Systems Manufacturer | Sludge Dryer & Wastewater Sludge Drying Plant – Genex Tech Industries LLP
Genex Tech Industries LLP is a leading Industrial Sludge Dryer Manufacturer, offering complete turnkey Wastewater Sludge Drying Systems and Industrial Waste Drying Plants engineered for maximum volume reduction, energy efficiency, and environmental compliance.
Our advanced thermal dehydration systems are designed to convert high-moisture industrial sludge into dry, stable solids suitable for safe disposal, incineration, co-processing, or reuse.
Complete Turnkey Industrial Sludge Drying Solutions
We design and manufacture integrated sludge drying systems covering:
- Sludge Feeding & Conveying
- Mechanical Dewatering Integration
- Thermal Drying & Moisture Reduction
- Vapor Collection & Odor Control
- Dust Filtration Systems
- Heat Recovery & Energy Optimization
- PLC / SCADA Automation
- Effluent & Emission Compliance Systems
- From small industrial units to large centralized wastewater treatment facilities.
What is a Sludge Dryer?
A sludge dryer is an industrial dehydration system that removes moisture from wastewater sludge, reducing its volume by up to 70–90%.
Thermal drying stabilizes sludge by:
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Reducing weight & disposal cost
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Destroying pathogens
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Preventing odor
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Improving calorific value
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Enabling reuse as fuel or soil conditioner
Types of Sludge Drying Systems We Offer
Paddle Sludge Dryer (Indirect Heating)
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Steam or thermal oil heated
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No direct contact with combustion gases
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Energy-efficient & safe
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Ideal for hazardous sludge
Rotary Drum Sludge Dryer
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High capacity
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Continuous operation
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Suitable for municipal & industrial sludge
Belt / Conveyor Sludge Dryer
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Low-temperature drying
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Ideal for biological sludge
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Energy-efficient solution
Fluid Bed Sludge Dryer
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Uniform drying
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Controlled moisture reduction
Vacuum Sludge Dryer
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For solvent-containing or hazardous waste
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Low-temperature evaporation
Wastewater Sludge Drying System – Process Flow
- Sludge Collection from ETP / STP
- Mechanical Dewatering (Filter Press / Centrifuge)
- Thermal Drying
- Vapor & Condensate Management
- Dust & Emission Control
- Dried Sludge Discharge
- Safe Disposal / Reuse
Applications of Industrial Sludge Drying Plants
Our systems are used in:
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Pharmaceutical Industry
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Chemical & Petrochemical Plants
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Food Processing Units
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Textile & Dyeing Industries
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Municipal Sewage Treatment Plants (STP)
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Effluent Treatment Plants (ETP)
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Pulp & Paper Industry
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Power Plants
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Tanneries
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Mining & Metallurgical Industries
Benefits of Industrial Sludge Drying
- 70–90% Volume Reduction
- Lower Transportation & Disposal Costs
- Compliance with Environmental Regulations
- Pathogen & Odor Reduction
- Higher Calorific Value for Co-Processing
- Reduced Landfill Dependency
- Stable & Easy-to-Handle Product
Key Features of GENEX Sludge Dryers
- Energy-Efficient Thermal Design
- Indirect Heating Options (Steam / Thermal Oil)
- Biomass / Gas / Electric Heating Integration
- Heavy-Duty Construction
- Low Maintenance Operation
- Fully Automated Control System
- Explosion-Proof Design Options
- Integrated Odor & Emission Control
Environmental & Regulatory Compliance
Our sludge drying plants are engineered to align with:
- Zero Liquid Discharge (ZLD) Norms
- Pollution Control Board Standards
- Industrial Emission Regulations
- Environmental Protection Guidelines
- Hazardous Waste Handling Norms
Designed to support sustainable industrial operations.
Plant Capacity & Customization
We design sludge drying plants based on:
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Sludge type (Biological / Chemical / Hazardous)
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Input moisture content
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Desired output dryness (10–30%)
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TPD capacity requirement
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Fuel availability
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Energy recovery integration
From compact modular systems to large industrial installations.
Energy Optimization & Heat Recovery
- Waste Heat Recovery Integration
- Low-Temperature Drying Options
- Condensate Heat Reuse
- Reduced Fuel Consumption
- Optimized Air Circulation Design
Minimizes operational cost and carbon footprint.
Why Choose Genex Tech Industries LLP?
- 40+ Years Industrial Process Engineering Expertise
- Advanced Thermal Drying Technology
- Complete Turnkey Sludge Drying Plants
- Proven Industrial Installations
- Custom-Built Environmental Solutions
- Strong After-Sales & Technical Support
We are not just equipment suppliers — we are environmental process engineering partners.
Get Sludge Drying Plant Price & Consultation
Planning to upgrade your ETP or implement ZLD compliance?
Our engineering team will support you with:
✔ Sludge analysis & feasibility
✔ Process design
✔ Capacity planning
✔ Layout & automation
✔ Complete turnkey execution
Email: mktg@foodtechprojects.com
Website: www.foodtechprojects.com