Botanical Extraction & Dehydration Systems
Herbal Extraction & Nutraceutical Processing Plant Manufacturer | Turnkey Botanical Extraction & Dehydration Systems – Genex Tech Industries LLP
Genex Tech Industries LLP is a leading Herbal Extraction Plant Manufacturer and Nutraceutical Processing Machinery Supplier, offering complete turnkey systems for botanical extracts, herbal concentrates, protein powders, collagen powders, and functional nutraceutical formulations.
We design, manufacture, install, and commission fully integrated extraction, concentration, drying, and powder processing plants engineered for high yield, bioactive retention, GMP compliance, and export-grade quality.
Complete Turnkey Herbal & Nutraceutical Processing Solutions
Our integrated plants cover the entire value chain:
- Raw Herb Cleaning & Pre-Treatment
- Solvent / Aqueous Extraction Systems
- Filtration & Clarification
- Concentration & Evaporation
- Spray Drying / Vacuum Drying
- Powder Blending & Standardization
- Agglomeration & Granulation
- Capsule / Sachet Filling Integration
- CIP & Utility Systems
From pilot-scale R&D plants to full-scale commercial production facilities.
Herbal Extraction Plant
Our Botanical Extraction Systems are designed for efficient extraction of active compounds from:
- Roots (Ashwagandha, Ginseng, Turmeric)
- Leaves (Neem, Moringa, Tulsi)
- Seeds & Bark
- Medicinal Plants
- Marine Botanicals
Extraction Technologies Offered:
Aqueous Extraction System
- Water-based extraction
- Food-grade applications
- Suitable for nutraceutical products
Solvent Extraction System
- Ethanol-based extraction
- High bioactive yield
- Controlled temperature & agitation
Counter-Current Extraction
- Maximum extraction efficiency
- Reduced solvent usage
Superheated / Steam-Assisted Extraction (Optional)
Botanical Extract Processing Plant
Complete process flow:
- Herb Cleaning & Size Reduction
- Extraction
- Filtration
- Concentration (Evaporator)
- Drying (Spray / Vacuum / Fluid Bed)
- Milling & Standardization
- Packaging
Designed for:
- High Active Compound Retention
- Consistent Extract Potency
- GMP & Hygienic Standards
- Energy-Efficient Operation
Nutraceutical Powder Processing Line
We manufacture complete Nutraceutical Powder Production Lines for:
- Herbal Extract Powders
- Vitamin & Mineral Blends
- Functional Food Ingredients
- Protein Supplements
- Immunity Boosters
Core Equipment:
- Spray Dryer
- Vacuum Dryer
- Fluid Bed Dryer
- Ribbon Blender / Paddle Mixer
- Micronutrient Dosing System
- Vibro Sifter
- Packaging & Filling Systems
Collagen & Protein Powder Processing Plant
High-demand segment globally.
Our plants support production of:
- Marine Collagen Powder
- Bovine Collagen Powder
- Whey Protein Powder
- Plant Protein Isolate
- Hydrolyzed Protein
Process Includes:
- Protein Extraction & Hydrolysis
- Filtration & Clarification
- Concentration
- Spray Drying
- Agglomeration
- Instantized Powder Production
Engineered for:
- High Solubility
- Low Moisture (<5%)
- Improved Flowability
- Long Shelf Life
Advanced Dehydration & Drying Technologies
We offer multiple drying systems for herbal and nutraceutical processing:
Spray Dryer
- Converts liquid extract to fine powder
- Rapid moisture removal
- Uniform particle size
Vacuum Dryer
- Ideal for heat-sensitive extracts
- Low-temperature drying
Fluid Bed Dryer
- Uniform drying of granules
- Efficient moisture control
Refractance Window Dryer
- Nutrient-preserving technology
- Low-temperature gentle drying
Plant Capacity & Customization
We design plants based on:
- Raw material input (kg/day or TPD)
- Extract concentration levels
- Desired moisture content
- Automation level
- GMP classification
- Export compliance
From pilot R&D extraction units to large nutraceutical manufacturing facilities.
Compliance & International Standards
Our herbal and nutraceutical processing machinery is engineered to comply with:
- GMP Standards
- US FDA Equipment Design Guidelines
- HACCP
- WHO-GMP
- Export-Oriented Pharmaceutical Norms
- Hygienic SS304 / SS316 Construction
Sustainability & Process Efficiency
- Energy-Efficient Evaporation Systems
- Solvent Recovery Units
- Heat Recovery Systems
- Waste Reduction Integration
- Water Recycling Systems
Supports clean-label and sustainable production.
Applications
- Ayurvedic & Herbal Medicine
- Nutraceutical Supplements
- Functional Foods
- Collagen & Protein Supplements
- Botanical Extract Industry
- Pharmaceutical Intermediates
Why Choose Genex Tech Industries LLP?
- 40+ Years Industrial Processing Expertise
- Advanced Extraction & Drying Engineering
- Complete Turnkey Plant Solutions
- Proven Export Installations
- Custom-Built GMP Facilities
- Strong After-Sales Support
We are not just machinery manufacturers — we are botanical and nutraceutical process engineering partners.
Get Herbal Extraction Plant Price & Consultation
Planning to establish a herbal extraction or nutraceutical manufacturing plant?
Our engineering team will assist you with:
✔ Feasibility study
✔ Process flow development
✔ Capacity planning
✔ Layout & automation integration
✔ Complete turnkey execution
Email: mktg@foodtechprojects.com
Website: www.foodtechprojects.com